Are you looking for a textile fabricator who is highly skilled in industrial sewing?
Maybe you’re in the R&D phase, creating a medical, sporting good, or other product that requires industrial sewing?
Or are you currently purchasing a sewn product and looking for a domestic or more reliable supplier?
But with so many companies claiming to be sewing experts, how do you know who to trust with your product?
TFI exists to help solve these problems for both Product Engineers and Buyers!
We act as a one-stop-shop to help our customers with both Domestic production or bringing in subcontractors in Mexico. When you work with TFI Custom Fabrications, you get:
- Transparent supply chain
- Competitive pricing
- Industrial Sewing Expetise
- US Based
What is Industrial Sewing?
Industrial sewing utilizes specialized sewing machines and unique techniques to stitch together heavy-duty materials such as nylon webbing, neoprene, hook and loop fasteners and other materials.
When choosing industrial sewing over conventional methods, you want a stitch designed to handle thicker materials, allowing them to withstand heavy wear and tear without falling apart over time.
Industrial sewing is needed in markets where durability and safety are paramount, such as military medical, aerospace, automotive and the construction market.
In the medical sector, industrial sewing is used to create reliable device straps, harnesses, and orthopedic supports. If you’ve ever been in a car, the stitches on your interior upholstery and seatbelt were made using industrial sewing machines. Even outdoor gear like backpacks, harnesses, and tactical equipment use industrial sewing to ensure everything holds together during harsh weather conditions and heavy use.
One of the biggest benefits of industrial sewing is its versatility. It allows you to meet your customer’s unique demands while maintaining product functionality and integrity.
Industrial Sewing Capabilities: Art over Science
While any company can purchase industrial sewing machines, you need skilled workers.
At TFI, we are proud to employ highly skilled sewers, some of whom are third-generation sewing experts. These talented operators not only work efficiently but also know how to spot problems before they impact a customer’s product.
At TFI Custom Fabrication, we use five types of stitch machines including Bar Tack, Edge, Single Stitch, Dual Needle, and Box X.
Each stitch type serves a specific purpose depending on the material and where it will be used. Setup, maintenance, and quality control of products made with these machines are an art, not a science.
Types of Industrial Sewing Stitches
Bar Tack Stitch
This stitch is ideal for reinforcing high-stress points like strap ends or attachment points.
Its dense, zigzag pattern provides exceptional durability for added strength.
Single Stitch
A versatile and straightforward stitch, it is suitable for lightweight applications and simpler assemblies where durability is essential.
Dual Needle Stitch
This stitch creates parallel lines to maintain structural strength without sacrificing a symmetrical appearance.
It is commonly used in applications where aesthetics and strength are necessary, such as upholstery or decorative stitching.
Box X Stitch
This stitch is known for its iconic square pattern with an intersecting X and is designed for maximum load-bearing capacity.
You’ve seen Box X Stitches on straps, harnesses, and other load-bearing components because they manage heavy loads without failure.
At TFI Custom Fabrication, our team works closely with clients to determine the best stitch for their projects by balancing functionality, durability, and appearance.
Expert Craftsmanship
The team at TFI Custom Fabrication includes highly skilled professionals who have mastered industrial sewing. However, having the most advanced industrial sewing equipment isn’t enough; attention to detail and quality come from the people who work the machines.
“Quality sewing is dependent upon the operator more than the machinery. And for our customers, quality is typically why they came to us in the first place.” – Carlos Gonzales of TFI Custom Fabrication
We begin every project by understanding our client’s needs. This includes everything from material selection to stitch pattern design.
That’s why TFI Custom Fabrication’s reputation as a trusted partner for industrial sewing solutions leads us to work with some of the biggest manufacturers in the United States.
Carlos adds, “If you are a larger OEM with a project that requires higher quality sewing please contact me.”
Industrial Sewing vs. Ultrasonic Welding:
Industrial sewing uses needles and thread to join materials, while ultrasonic welding relies on high-frequency sound waves to fuse materials for a cleaner product.
Ultrasonic Welding excels in applications where a seamless bond and airtight/ watertight seals are needed.
Most ultrasonic welding projects bond synthetic materials and are often used in automotive, medical packaging, and electronics projects.
A TFI Custom Fabrication team member will work with you to decide which bond is best for your product based on the material type, intended use, environmental conditions, and performance expectations.
Industrial Sewing Services for Every Industry
TFI Custom Fabrication has become a trusted partner for leading OEMs.
Whether you require sewing nylon webbing, integrating hook-and-loop fasteners, or incorporating plastics and components with VELCRO® Brand Fasteners, we have the expertise to meet your needs. Currently we are sewing:
- Fasteners for Medical Devices
- Overlanding products
- Fasteners for Audio/ Video and other cable management applications.
- Dog leashes
- And more…
The Benefits of Working with a US-Based Industrial Sewing Specialist
Partnering with a U.S.-based industrial sewing specialist has its advantages.
Working with a U.S.-based company eliminates the extended shipping times associated with overseas production.
This allows quicker prototyping, production, and delivery, helping you meet tight project deadlines.
Another benefit is that staying stateside means easier and more effective communication. You’ll have direct access to our team to ensure your product is created exactly how you want it.
Because of potential new tariffs and increased supply chain risks, working with a U.S.-based industrial sewing company limits risks with delays and unforeseen costs.
With TFI Custom Fabrication, you’re not just choosing a supplier—you’re partnering with a team that prioritizes quality, innovation, and customer satisfaction at every step.
But what about lower sewing prices in Mexico?
If price is the most important criteria for your product and your annual usage justifies it, it is true that shops in Mexico have lower costs.
TFI can discuss bringing in subcontractors who are located in Mexico and to help with your project. This allows us to take customers through the R&D and other Stateside work at our factory in California to lower cost production in Mexico. This is done only for the most price sensitive projects.
